Juice filling beverage production equipment introduces you to the configuration of the juice beverage production line

Nov 27, 2021

The fruit juice filling beverage production equipment is used to fill the ingredients and the sterilized finished fruit juice beverage into the empty bottle and seal the lid. Equipped with functions of sterilizing, washing, filling and sealing empty bottles. Depending on the nature of the material, the filling valve has been filled in different ways. For example, the filling valve and filling process required for aerated juice, granular pulp juice, high temperature filling and medium temperature filling juice are different.

Juice filling beverage production equipment is divided into plastic bottle juice filling beverage production line, can juice filling production line, glass bottle juice beverage filling production equipment, and Tetra Pak brick carton beverage filling production equipment according to different packaging containers.

The juice filling machine in the juice beverage production line integrates empty bottle washing, hot filling, and capping. It is a fully automatic vacuum reflux system that works with hot filling, and all the juice beverages that overflow during the filling process are pumped. It is sucked into the reflux tank, and then returned by the beverage pump to the UHT ultra-high temperature sterilization machine in the pre-filling stage to sterilize again, and then the filling is carried out. The fully enclosed liquid tank with upper and lower semicircular heads is cleaned without dead corners. There is a temperature detector inside, and the temperature can be set arbitrarily, such as 85 degrees. Once the juice drink fails in the production process, it will cause the juice three-in-one filling After the filling machine stops for a few minutes, the temperature of the juice beverage inside the liquid tank drops below 85 degrees. At this time, the filling machine stops working, and all the juice beverages inside the liquid tank will be pumped to the backflow filling and can only continue after being sterilized again. Filling operation. This is the so-called hot filling of fruit juice beverages. The machine itself does not have a heating function, but the filling temperature of the material can be controlled. In an environment of 85 degrees, the fruit juice beverage will not breed bacteria and extend the shelf life of the finished beverage.

Juice beverage production line configuration processing technology: soaking cleaning equipment → belt fruit picker → beater → storage tank → filter → sugar pot → dual filtration → blending system → dual filter → homogenization → degassing → sterilization machine →Insulation tank→Flushing, filling and capping→Capping machine→Blow dryer→Coding machine→Labeling machine→Carton packaging.

The juice beverages produced by the juice beverage production line generally have a certain viscosity. In order to improve the filling speed, we use negative pressure filling, using vacuum pumps to pump pressure, while pumping pressure. The air is reduced, and the beverage gradually fills the entire bottle. The filling liquid tank is customized according to the characteristics of the juice beverage. Now the juice beverage uses high temperature filling in order to reduce the cost of sterilization and improve the shelf life and health safety of the beverage. The liquid tank can withstand high temperatures. At 75-95 degrees Celsius, the valve used for filling is also a special high-temperature valve, and it also has an automatic return system to return the low-temperature beverage to the blending system for automatic heating. The material of the juice drink in the PET bottle also needs to be high temperature resistant. The lid is made of PE material and can not deform at high temperatures. At the same time, the material is an environmentally friendly food type. The screw cap adopts a high-speed screw cap head with adjustable torque. The bottle mouth is usually larger, so the cap size is larger than the general bottle, and the capping performance is higher. The manufacturer can make precise equipment adjustments according to customer requirements before leaving the factory, so that customers can use it directly at the factory without debugging. . The screw cap is made of 304 stainless steel, sanitary standard. Filled beverages have a relatively high temperature after filling. Long-term high temperature conditions will easily affect the taste of the beverage and lose the nutrition of the juice beverage. It is necessary to lower the temperature of the juice to room temperature. The temperature of the preform itself is also relatively high. The cooling adopts multi-stage cooling, which can avoid large temperature differences. The multi-stage cooling can recirculate the water in the temperature zone close to the temperature for reuse. The spray water adopts spray water, which can be comprehensive Spray evenly. The movable chain plate is suitable for many kinds.


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